Brand Update: Formerly KetullaBrakes → Now FrenoBrake. Same team, same brake pad quality – just a stronger global brand

Brake Pad Quality Assurance – FrenoBrake’s Commitment to Safety and Performance

At FrenoBrake, brake pad quality assurance isn’t just a checkbox—it’s the foundation of our brand. Every brake pad we produce goes through a rigorous process designed to guarantee safety, performance, and long-term reliability.

QCC: Why Quality Assurance Matters in Brake Pad Manufacturing

Brake pads are a critical safety component. Whether for daily driving, fleet operations, or high-performance racing, consistent and verified brake pad performance can be the difference between smooth braking and failure. That’s why we’ve built a complete quality control system in brake pad manufacturing that meets and exceeds international standards.

Brakes quality assurance for automobiles and industrial machinery are critical safety components that demand the highest levels of reliability and quality. At Frenobrake, we integrate the quality requirements of our customers into every phase of design and development, ensuring that ceramic brake pads, semi-metallic brake pads, low metallic brake pads, organic brake pads are tailored to meet precise specifications.

We conduct rigorous tests, inspections, and evaluations at every stage and process to ensure that the quality designed and developed can be safely delivered to our customers and maintained throughout the product’s lifespan. Through mass production, we uphold stringent quality control, certified by ECE R90, IATF 16949, and AMECA, to provide reliable and high-performing custom brake pads solutions.

friction materials

Friction material is the basis of the production of brake pads, different brake pad formulations with different material composition, some material content is very small, but very important, must be stirred rate of more than 99%, otherwise it will affect the quality of finished brake pads. Therefore, it is necessary to use a horizontal double-axis mixer with a very high mixing rate;

Every brake pad begins with high-quality materials. We test all incoming batches of ceramic, semi-metallic, and organic compounds to ensure consistency, friction coefficient, and durability.

  • Supplier quality audits
  • Material certification verification
  • In-house chemical analysis
friction-materials-mixing

Quality Control for Steel Backing Plates

The steel backing plate is a critical component of our brake pads, demanding the highest standards in material and manufacturing quality. We use stainless steel with an internationally recognized thickness of 10mm, ensuring strength and durability. During production, the backing plates are precisely stamped to maintain a smooth, burr-free finish. To meet our stringent quality criteria, we ensure that the surface brightness exceeds 90%, guaranteeing a high-quality appearance and performance. Our meticulous quality control processes ensure that every backing plate meets these exacting standards before it becomes part of our brake pads.

stainless-backing-plate
cold-pressing-mould
backing-plate

Hot pressing temperature control

Hot pressing is the most critical part of the brake pads, it is necessary to control the pressure and temperature, our company is currently achieving equal pressure equipment upgrade, the perfect solution due to insufficient pressure caused by brake pads bubbling, cracks, and other quality affecting the situation

equal-pressure-equipment
heat-treatment
quality-checking

Final Performance Testing

Brake pad thickness and quality checks are essential for ensuring safety by preventing brake failure, maintaining optimal braking performance, extending the lifespan of the pads and rotors, complying with industry standards, and ensuring customer satisfaction with reliable, high-quality products.

Before shipment, every model undergoes:

  • Dynamometer testing for temperature, fade resistance, and braking distance
  • NVH testing to ensure minimal noise and vibration
  • Shear strength and compressibility testing

Our lab equipment follows ISO 15484 standards, and all test data is logged for traceability.

Brake-pad-thickness-and-quality-check

Simulated shear test experiment

The purpose of brake pad bench testing is to assess their performance, durability, thermal management, noise and vibration levels, and overall safety under simulated real-world conditions.

shear-test

Certified Brake Pad Factory: IATF 16949, Emark, Ameca Compliant

FrenoBrake is proud to operate under an IATF 16949, Emark-certified quality management system, tailored for automotive production. This standard ensures:

  • Traceability from raw material to finished product
  • Risk management and process control
  • Continuous improvement protocols

Whether you’re sourcing for retail, OEM, or private label, we provide a certified brake pad manufacturing environment with full transparency.

emark

Our Global QA Reputation

Over 30 countries trust FrenoBrake as their brake pad supplier due to our unshakable focus on quality. Our partnerships span:

  • Fleet operators who require extended wear resistance
  • Racing teams that demand thermal performance
  • Importers and resellers who rely on consistent product integrity

Each partnership begins with technical communication, testing, and sample validation.

Real Results from Our QA Process

A logistics company was experiencing early pad wear. After switching to FrenoBrake’s tested ceramic pads and following our brake pad quality assurance process, they reported:

  • 32% increase in pad lifespan
  • 18% reduction in heat-related failures
  • Zero customer complaints over 6 months

Request a QA Report or Sample Today

Whether you’re an OEM brand, distributor, or fleet operator, we invite you to explore how FrenoBrake’s brake pad quality assurance process can support your business.

📩 Email: garryhenaijun@gmail.com
🌐 Visit: https://frenobrake.com/quality-assurance/

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