R&D quality assuance
QCC: Quality assurance
Brakes quality assurance for automobiles and industrial machinery are critical safety components that demand the highest levels of reliability and quality. At Ketulla, we integrate the quality requirements of our customers into every phase of design and development, ensuring that ceramic brake pads, semi-metallic brake pads, low metallic brake pads, organic brake pads are tailored to meet precise specifications.
We conduct rigorous tests, inspections, and evaluations at every stage and process to ensure that the quality designed and developed can be safely delivered to our customers and maintained throughout the product’s lifespan. Through mass production, we uphold stringent quality control, certified by ECE R90, IATF 16949, and AMECA, to provide reliable and high-performing brake solutions.
friction materials
Friction material is the basis of the production of brake pads, different brake pad formulations with different material composition, some material content is very small, but very important, must be stirred rate of more than 99%, otherwise it will affect the quality of finished brake pads. Therefore, it is necessary to use a horizontal double-axis mixer with a very high mixing rate;
Quality Control for Steel Backing Plates
The steel backing plate is a critical component of our brake pads, demanding the highest standards in material and manufacturing quality. We use stainless steel with an internationally recognized thickness of 10mm, ensuring strength and durability. During production, the backing plates are precisely stamped to maintain a smooth, burr-free finish. To meet our stringent quality criteria, we ensure that the surface brightness exceeds 90%, guaranteeing a high-quality appearance and performance. Our meticulous quality control processes ensure that every backing plate meets these exacting standards before it becomes part of our brake pads.
Hot pressing temperature control
Hot pressing is the most critical part of the brake pads, it is necessary to control the pressure and temperature, our company is currently achieving equal pressure equipment upgrade, the perfect solution due to insufficient pressure caused by brake pads bubbling, cracks, and other quality affecting the situation
Brake pad thickness and quality check
Brake pad thickness and quality checks are essential for ensuring safety by preventing brake failure, maintaining optimal braking performance, extending the lifespan of the pads and rotors, complying with industry standards, and ensuring customer satisfaction with reliable, high-quality products.
Simulated shear test experiment
The purpose of brake pad bench testing is to assess their performance, durability, thermal management, noise and vibration levels, and overall safety under simulated real-world conditions.
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