how to choose a reliable OEM & Aftermarket brake pads manufacturer & supplier

Have you ever faced quality issues after receiving your brake pads, such as missing spare parts, accessories kits, or incorrect codes?

After a certain period of cooperation, I found that more and more quality problems appeared in suppliers, and the delivery time was becoming more and more unstable?

Many models of brake pads that your customers need, the supplier simply does not have, did not update the model in time according to market demand?

These issues often happen from bad management systems within the factory.
A good brakes brand should have very strict production regulations and quality control standards. Customers ‘ organizing packaging for each model is another key point.

There are a range of factors to consider when looking for a reliable auto brake pads supplier. To help you make an informed decision, we’ve compiled a list of some of the most critical ones.

I’m sure a lot of factories have brake pad materials types: ceramic brake pads, semi-metallic brake pads, Low metallic brake pads,  and truck /bus brake pads, fully meet customer’s requirements,

In addition, in order to meet the needs of the market, the company has developed break pads for racing cars, the friction coefficient of this brake pad can reach 0.45~0.55, which can ensure that the racing car will not lose braking performance because of the heat brought by high-speed braking

1. Certificates

Does your pad brakes conform to European ECE R90, IATF 16949 and AMECA Standard?

Look for Certifications:

Not only must it have an ECR90 Certificate for the complete brake pads, but also has IATF 16949. Actually, Many countries need this certification, otherwise they cannot import. At the same time, this certification indicates that the factory has protection in management and quality control. Strictly adhering to certification standards like ECE R90 and IATF 16949 ensures that product quality is consistently maintained at a high level. This commitment to following these rigorous guidelines results in enhanced safety, performance, and reliability of the products.

Compliance with Regulations:

Verify that the manufacturer complies with industry regulations and standards relevant to your region.,Few domestic companies will take these certificates, especially the ECE R90 certificate, only the manufacturers with strong capital strength, but we have approved them all. Additionally, we are one of China’s friction material industry specification makers.

IATF 16949
emark
EMARK
ameca
AMECA

2. Backing plate

Are you aware that many suppliers produce steel backing plates with a thickness of only 5 to 8mm?

This is in contrast to higher-quality options, such as those with a thickness of 10mm, which are often preferred for their durability and performance. Thinner backing plates may be more prone to warping or failure under heavy braking conditions, making the choice of thickness an important consideration in brake pad manufacturing. 

Therefore, when choosing steel backing plates, it’s essential to check whether the thickness meets the standard. A lower price is often related to the quality.

stainless-backing-plate
backing-plate

3. Brake materials

Have you ever encountered complaints about brake pads where the steel backing separated from the friction material or where the friction material cracked?

The friction material is a crucial component of brake pads, and not all suppliers have a fully developed formula. These friction materials must undergo extensive road testing and equipment inspection before being released to the market. Otherwise, issues like separation between the steel backing and the friction material, cracks, fractures, bubbling, and other defects may occur. Therefore, it is strongly recommended that buyers thoroughly verify the authenticity of the supplier’s test reports and ensure they have the necessary testing equipment. Ideally, each order should come with a set of test data specific to that product batch. Additionally, buyers should request a commitment from the supplier that if the results do not match the test report, appropriate financial compensation will be provided

friction-materials
friction-test
link-test-report

4. Brake pads Accessories

Brake pads accessories typically include various components that support the installation, performance, and maintenance of brake pads. Here are some common accessories:

  1. Shims: Thin layers of material placed between the brake pads and the caliper or backing plate to reduce noise and vibration.

  2. Anti-Rattle Clips: Components that prevent brake pads from moving excessively within the caliper, reducing noise during operation.

  3. Wear Sensors: Electronic sensors that monitor the thickness of the brake pads and alert the driver when replacement is necessary.

  4. Brake Pad Grease(if need): Specialized lubricants used to reduce friction between components and prevent noise.

  5. Hardware Kits: Sets that may include springs, clips, and pins necessary for the proper installation of brake pads.

  6. Installation Instructions: Documentation or guides that provide details on how to properly install the brake pads and accessories.

brake-pads-shims
brake-pads-shims
brake-pads-clips
brake-pads-clips
brake-sensors
brake-sensors
brake-grease
brake-grease

5. Evaluate Manufacturing Process

Production Facilities: Visit the manufacturing facility if possible, or request detailed information about their production process, including the machinery and technology they use.

The production process of brake pads is a meticulous sequence of steps designed to ensure high quality and reliable performance. It begins with carefully selecting and precisely mixing raw materials, including various fibers, resins, and metal powders, tailored to specific brake pad formulations. These materials are then molded and compressed onto steel backing plates under high pressure and temperature to form the brake pads. After forming, the pads undergo a curing process, where they are heated to solidify the bonding agents and enhance the material’s durability. The next stage involves surface treatment, which includes grinding and shaping the pads to achieve the desired thickness and smoothness. Additional anti-corrosion coatings may be applied to the steel backing plates. Each brake pad is then subjected to rigorous quality control tests, including physical and performance evaluations before being packaged and prepared for shipment to ensure they meet safety and industry standards.

Quality Control: Ask about their quality control measures, including testing procedures for raw materials and finished products.

Brake pads materials formulas:

ceramic brake pads
ceramic brake pads
29125 truck brake pads for VOLVO D12A380
Truck/bus brake pads
ceramic brake pads GF
ceramic brake pads GF
low metallic brake pads
low metallic brake pads
semi metallic brake pads
semi metallic brake pads

6. Assess Communication and Service

Responsive Communication: A reliable manufacturer should be responsive and transparent in their communication. They should be willing to answer questions and provide information. we can also check the product professionalism of the business and the professional degree of foreign trade transactions, which can give us buyers to solve a lot of actual problems.

After-Sales Support: Evaluate the level of after-sales support, including warranties, return policies, and technical assistance.

7. Brake pads manufacturing equipment

Production Volume: Ensure the manufacturer can meet your order volume, whether you need small batches or large-scale production. Ketulla has 5 production lines and a production volume of 15000 sets/day, 6 million sets/year;

Manufacturing Equipment: Ketulla manufacturing equipment: brake pads materials mixer, Thermoforming machine; Automatic slotting and chamfering machine; sandblaster; laser cutter; Power coating machine; Packing machine; etc

backing-plate-production
Thermoforming-machine
powder-coating
brake-pads-packing

8. Pricing and Value

Price vs. Quality: While pricing is important, don’t compromise on quality for a lower price. Look for a balance between cost and the value offered.

Total Cost of Ownership: Consider factors like product lifespan, maintenance costs, and warranty when evaluating the overall value.

Ketulla Not only can provide you with high quality brake pads, but also provide a reasonable price to ensure that you have a reasonable profit margin to further expand the company

By following these steps, you can select a reliable brake pad manufacturer who not only provides high-quality products but also offers the support and reliability needed for a successful long-term partnership

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